Like all the composite parts on the X1, the process of making a part is a 4 step procedure.
3. Mould - soon
4. Part - soon
Part 1. Design - How to build a wing
Above - X1 aero design principles. For a full size picture of the above, go to https://www.hyperracer.com/x1-pictures and scroll down.
Below - CAD drawings of the relationship of the rear wing and the top of the diffuser outlet.
Part 2. Pattern - How to build a wing
Above - Laser cut ribs are tacked to leading edge bent tube and trailing edge straight bar.
Below - 2-pot expandable foam is poured into box until it covers the wing frame.
Below - Excess foam is removed.
Below - A fiberglass covering is applied.
Below - The rear edge is re-inforced with a carbonfibre strip to ensure a perfectly straight rear edge.
Part 3 Mould - How to build a wing
Part 4. Part - How to build a wing